2024年4月25日星期四

The 4th Stop of 2024 TEYU S&A Global Exhibitions - FABTECH Mexico

FABTECH Mexico is a significant trade fair for metalworking, fabricating, welding, and pipeline construction. With FABTECH Mexico 2024 on the horizon for May at Cintermex in Monterrey, Mexico, TEYU S&A Chiller, boasting 22 years of industrial and laser cooling expertise, eagerly prepares to join the event. As a prominent chiller manufacturer, TEYU S&A Chiller has been at the forefront of providing cutting-edge cooling solutions to various industries. Our commitment to quality and reliability has earned our clients' trust worldwide. FABTECH Mexico presents an invaluable opportunity to demonstrate our latest advancements and interact with industry peers, exchanging insights and forging new partnerships.

We're looking forward to your visit at our BOOTH #3405 from May 7-9, where you can discover how TEYU S&A's innovative cooling solutions can resolve the overheating challenges for your equipment.


The Showcased TEYU Industrial Chiller at FABTECH Mexico

At the upcoming FABTECH Mexico exhibition on May 7-9, visit our BOOTH #3405 to discover TEYU S&A's innovative industrial laser chiller models RMFL-2000BNT and CWFL-2000BNW12, both tailored for efficiently cooling 2kW fiber laser equipment. These cutting-edge laser chillers are crafted to deliver superior performance and energy efficiency, elevating your laser equipment operations.


 


Rack Mount Chiller RMFL-2000BNT

The RMFL-2000BNT rack-mounted laser chiller features a compact, 19in rack-mountable design for seamless integration into your existing setup. Its intelligent dual temperature control system offers efficient cooling for both laser and optics, while its low noise level, straightforward operation, and low maintenance requirements make it ideal for industrial environments.


All-in-one Chiller Machine CWFL-2000BNW12

The CWFL-2000BNW12 laser welding chiller stands out for its versatility in handheld laser welding, cleaning, and cutting cooling applications. This 2-in-1 design combines a chiller with a welding cabinet, offering a compact, space-saving solution. Lightweight and easily movable, it provides intelligent dual temperature control for both laser and optics. The laser chiller maintains temperature stability of ±1°C and a control range of 5°C to 35°C, ensuring consistent performance during the processing.


We warmly invite you to join us at Cintermex in Monterrey, Mexico to experience these innovative industrial chillers firsthand. Discover how their advanced features and sleek designs can meet your specific temperature control needs. We look forward to welcoming you at the event!

Source: https://www.teyuchiller.com/teyu-chiller-manufacturer-will-participate-in-fabtech-mexico-exhibition

2024年4月23日星期二

How to Install an Air Duct for Your Industrial Water Chiller?

During the operation of the industrial chiller, the hot air generated by the axial fan may cause thermal interference or airborne dust in the surrounding environment. Installing an air duct can effectively address these issues.

The axial fan of the water chiller serves to expel heat from the condenser, thus impacting room temperature when in operation. This effect becomes particularly pronounced during hot summers. Ultrahigh room temperatures can compromise the chiller's stable operation and cooling efficiency. By installing an air duct, the hot air is channeled and expelled, reducing thermal interference in the surrounding processing environment and enhancing overall comfort.


Additionally, the air duct can prevent airborne dust from infiltrating both the chiller and the processing equipment, minimizing its impact on normal machine operation, which helps extend the lifespan and reduce maintenance costs. Particularly in environments with stringent cleanliness requirements, installing an air duct is imperative.


Considerations for installing an air duct kit for TEYU S&A water chillers include:

1. The airflow capacity of the exhaust fan must exceed that of the chiller. Insufficient airflow from the exhaust fan may impede the smooth discharge of hot air, affecting the normal operation and heat dissipation of the chiller.

2. The diameter of the air duct must exceed that of the axial fan(s) of the chiller. A too-small duct diameter can increase air resistance, hampering exhaust effectiveness and potentially leading to equipment overheating.

3. It is suggested to opt for a detachable air duct for ease of chiller relocation and maintenance.


Install Air Ducts for Small Chillers
                                                         Install Air Ducts for Small Chillers

Install Air Ducts for Large Chillers
Install Air Ducts for Large Chillers


For further inquiries regarding the air duct installation for water chillers, please do not hesitate to contact our after-sales customer service team at service@teyuchiller.com. To access more information on the maintenance and troubleshooting of TEYU water chillers, visit https://www.teyuchiller.com/installation-troubleshooting_nc7.


Source: https://www.teyuchiller.com/how-to-install-an-air-duct-fou-your-industrial-water-chiller

2024年4月18日星期四

Do You Need a Water Chiller for Your 80W-130W CO2 Laser Cutter Engraver?

Investing in a CO2 laser cutter engraver can significantly boost productivity and creativity in various industries, from crafting and prototyping to industrial manufacturing. However, with power ranging from 80W to 130W, these machines generate substantial heat during operation, necessitating proper cooling mechanisms. One commonly debated component is the water chiller. In this article, we delve into whether a water chiller is necessary for your 80W-130W CO2 laser cutter engraver setup.


Understanding CO2 Laser Systems:

Before delving into the necessity of a water chiller, it's crucial to understand how CO2 laser cutter engravers operate. These systems utilize high-powered CO2 lasers to cut or engrave various materials such as wood, acrylic, leather, and more. The laser beam's intensity generates heat, which, if not effectively managed, can lead to performance issues, material damage, or even equipment failure.


Heat Management in Laser Systems:

Effective heat management is essential for maintaining optimal performance and prolonging the lifespan of your CO2 laser cutter engraver. Without proper cooling, excessive heat can degrade laser tube performance, reduce cutting and engraving quality, and increase the risk of overheating-related failures.


Water Chiller CW-5200 for 80W-130W CO2 Laser Cutter Engraver


The Role of Water Chillers:

Water chillers are commonly used in CO2 laser systems to regulate the temperature of the laser tube and other critical components. These devices circulate chilled water through the laser tube to dissipate heat generated during operation, effectively maintaining a stable operating temperature.


Factors Influencing the Need for a Water Chiller:

Several factors influence whether a water chiller is necessary for your 80W-130W CO2 laser cutter engraver setup: (1)Power Rating: Higher-powered laser systems, such as those rated between 80W and 130W, generate more heat during operation. As a result, they typically require more robust cooling solutions to maintain optimal performance. (2)Ambient Temperature: Operating environment temperature plays a significant role in determining cooling requirements. In warmer climates or poorly ventilated spaces, ambient heat can exacerbate thermal management challenges, making water chillers more essential. (3)Continuous Operation: If you plan to use your CO2 laser cutter engraver for prolonged periods or engage in high-volume production runs, a water chiller becomes increasingly necessary to prevent overheating and ensure consistent performance. (4)Material Compatibility: Certain materials, such as metals or thick acrylics, may require higher laser power settings, resulting in increased heat generation. Using a water chiller can help offset the thermal effects of processing such materials, maintaining precision and quality.


Benefits of Using a Water Chiller:

Incorporating a water chiller into your CO2 laser system offers several benefits: (1)Enhanced Performance: A water chiller ensures consistent laser power output and cutting/engraving quality by maintaining optimal operating temperatures. (2)Extended Equipment Lifespan: Proper thermal management reduces stress on critical components, prolonging the lifespan of the laser tube and other system parts. (3)Improved Safety: Effective cooling minimizes the risk of overheating-related accidents or equipment failures, enhancing workplace safety. (4)Reduced Maintenance: By mitigating heat-related issues, water chillers help minimize downtime and reduce the frequency of maintenance and repairs.


How to Choose a Suitable CO2 Laser Cutter Engraver Chiller?

When considering a water chiller for your 80W-130W CO2 laser cutter engraver, it's important to choose one that is compatible with your specific machine and its power requirements after assessing your specific requirements and budget constraints. As a water chiller maker and chiller supplier with 22 years of experience, TEYU Chiller offers a variety of water chiller products, including a complete line of CO2 Laser Chillers. The water chiller CW-5200 is one of the best-selling chiller models. It has a small size, a temperature control accuracy of ±0.3°C, and an 890W large cooling capacity. CO2 laser chiller CW-5200 provides stable and efficient cooling for 80W-130W CO2 laser cutters engravers, meeting various CO2 laser brands' cooling needs on the market. If you're looking for an 80W-130W CO2 laser cutter engraver chiller, TEYU water chiller CW-5200 would be your ideal choice.


Water Chiller CW-5200 for 80W-130W CO2 Laser Cutter Engraver


Source: https://www.teyuchiller.com/do-you-need-a-water-chiller-for-your-80w-130w-co2-laser-cutter-engraver

2024年4月12日星期五

Exploring the Current Status and Potential of Glass Laser Processing

Laser manufacturing technology has seen rapid development over the past decade, with its primary application being laser processing for metal materials. Laser cutting, laser welding, and laser cladding of metals are among the most important processes in metal laser processing. However, as concentration increases, the homogenization of laser products has become severe, limiting the growth of the laser market. Therefore, to break through, laser applications must expand into new material domains. Non-metallic materials suitable for laser application include fabrics, glass, plastics, polymers, ceramics, and more. Each material involves multiple industries, but mature processing techniques already exist, making laser substitution not an easy task.

 

To enter a non-metallic material field, it is necessary to analyze whether laser interaction with the material is feasible and whether adverse reactions will occur. Currently, glass stands out as a major area with high added value and potential for batch laser processing applications.


Glass Laser Processing

 

Large Space for Glass Laser Cutting

Glass is an important industrial material used in various industries such as automotive, construction, medical, and electronics. Its applications range from small-scale optical filters measuring micrometers to large-scale glass panels used in industries like automotive or construction.

Glass can be categorized into optical glass, quartz glass, microcrystalline glass, sapphire glass, and more. Glass's significant characteristic is its brittleness, which poses significant challenges for traditional processing methods. Traditional glass cutting methods typically use hard alloy or diamond tools, with the cutting process divided into two steps. Firstly, a crack is created on the glass surface using a diamond-tipped tool or a hard alloy grinding wheel. Secondly, mechanical means are employed to separate the glass along the crack line. However, these traditional processes have clear drawbacks. They are relatively inefficient, resulting in uneven edges that often require secondary polishing, and they produce a lot of debris and dust. Moreover, for tasks such as drilling holes in the middle of glass panels or cutting irregular shapes, traditional methods are quite challenging. This is where the advantages of laser cutting glass become apparent. In 2022, China's glass industry sales revenue was approximately 744.3 billion yuan. The penetration rate of laser cutting technology in the glass industry is still in its initial stage, indicating a significant space for the application of laser cutting technology as a substitute.

 

Glass Laser Cutting: From Mobile Phones Onward

Glass laser cutting often employs a Bezier focusing head to generate high peak power and density laser beams within the glass. By focusing the Bezier beam inside the glass, it instantaneously vaporizes the material, creating a vaporization zone, which rapidly expands to form cracks on the upper and lower surfaces. These cracks form the cutting section composed of countless tiny pore points, achieving cutting through external stress fractures.

With significant advancements in laser technology, power levels have also increased. A nanosecond green laser with over 20W power can effectively cut glass, while a picosecond ultraviolet laser with over 15W power effortlessly cuts glass under 2mm thick. There exist Chinese enterprises that can cut glass up to 17mm thick. Laser cutting glass boasts high efficiency. For instance, cutting a 10cm diameter glass piece on a 3mm thick glass takes only around 10 seconds with laser cutting compared to several minutes with mechanical knives. Laser-cut edges are smooth, with a notch accuracy of up to 30μm, eliminating the need for secondary machining for general industrial products.

Laser-cutting glass is a relatively recent development, starting around six to seven years ago. The mobile phone manufacturing industry was among the early adopters, using laser cutting on camera glass covers and experiencing a surge with the introduction of a laser invisibility cutting device. With the popularity of full-screen smartphones, precise laser cutting of entire large-screen glass panels has significantly boosted glass processing capacity. Laser cutting has become common when it comes to glass component processing for mobile phones. This trend has been primarily driven by automated equipment for laser processing of mobile phone cover glass, laser cutting devices for camera protection lenses, and intelligent equipment for laser drilling glass substrates.

 

Car-Mounted Electronic Screen Glass Is Gradually Adopting Laser Cutting

Car-mounted screens consume a lot of glass panels, especially for central control screens, navigation systems, dashcams, etc. Nowadays, many new energy vehicles are equipped with intelligent systems and oversized central control screens. Intelligent systems have become standard in automobiles, with large and multiple screens, as well as 3D curved screens gradually becoming the market mainstream. Glass cover panels for car-mounted screens are widely used due to their excellent characteristics, and a high-quality curved screen glass can provide a more ultimate experience for the automotive industry. However, the high hardness and brittleness of glass pose a challenge to processing.


Glass Laser Processing


Car-mounted glass screens require high precision, and the tolerances of the assembled structural components are very small. Large dimensional errors during the cutting of square/bar screens can lead to assembly issues. Traditional processing methods involve multiple steps such as wheel cutting, manual breaking, CNC shaping, and chamfering, among others. Since it is mechanical processing, it suffers from problems such as low efficiency, poor quality, low yield rate, and high cost. After wheel cutting, CNC machining of a single car central control cover glass shape can take up to 8-10 minutes. With ultra-fast lasers of over 100W, a 17mm glass can be cut in one stroke; integrating multiple production processes increases efficiency by 80%, where 1 laser equals 20 CNC machines. This greatly improves productivity and reduces unit processing costs.

 

Other Applications of Lasers in Glass

Quartz glass has a unique structure, making it difficult to split cut with lasers, but femtosecond lasers can be used for etching on quartz glass. This is an application of femtosecond lasers for precision machining and etching on quartz glass. Femtosecond laser technology is a rapidly developing advanced processing technology in recent years, with extremely high processing precision and speed, capable of micrometer to nanometer-level etching and processing on various material surfaces. Laser cooling technology varies with the changing market demands. As an experienced chiller manufacturer that updates our water chiller production lines in keeping with market trends, TEYU Chiller Manufacturer's CWUP-Series Ultrafast Laser Chillers can provide efficient and stable cooling solutions for picosecond and femtosecond lasers with up to 60W.


Laser welding of glass is a new technology that has emerged in the last two to three years, initially appearing in Germany. Currently, only a few units in China, such as Huagong Laser, Xi'an Institute of Optics and Fine Mechanics, and Harbin Hit Weld Technology, have broken through this technology. Under the action of high-power, ultra-short pulse lasers, the pressure waves generated by lasers can create microcracks or stress concentrations in the glass, which can promote bonding between two pieces of glass. The bonded glass after welding is very firm, and it is already possible to achieve tight welding between 3mm thick glass. In the future, researchers are also focusing on the overlay welding of glass with other materials. Currently, these new processes have not yet been widely applied in batches, but once matured, they will undoubtedly play an important role in some high-end application fields.


TEYU Water Chiller Manufacturer


Source: https://www.teyuchiller.com/exploring-the-current-status-and-potential-of-glass-laser-processing

2024年4月7日星期日

Efficient Cooling Solutions for Glue Dispensers

With the continuous advancement of industrial technology, automated gluing processes of glue dispensers offer advantages such as smooth surfaces of adhesive strips, strong resilience, firm adhesion, smooth corner joints, high sealing protection levels, low raw material costs, labor savings, and high production efficiency. These processes are widely used in various fields such as chassis cabinets, automobiles, electronics, electrical appliances, lighting, filters, and packaging.


However, glue dispensers, especially polyurethane foam sealing glue dispensers, generate certain heat during continuous operation, especially when handling high-viscosity or thermosensitive adhesives. If this heat is not dissipated promptly, it may lead to problems such as uneven dispensing, stringing, or clogging of the nozzle. At such times, an industrial chiller is needed to cool and control the temperature.


TEYU Industrial Chiller Manufacturer Provides Continuous Temperature Control Solutions for Glue Dispensers

The CW-Series industrial chillers of TEYU industrial chiller manufacturer not only boast precise temperature control (up to ±0.3℃), but they also offer two temperature control modes: constant temperature and intelligent control. These features cater to various operational requirements across different settings. The intelligent temperature control mode can automatically adjust based on the real-time temperature of the glue dispenser, ensuring temperature stability during the dispensing process, while the constant temperature mode is suitable for scenarios that require precise temperature control.

Additionally, the CW-Series industrial chillers are characterized by easy mobility and simple maintenance. Equipped with swivel casters at the bottom, they can be easily moved within the workshop, while the filter gauzes on both sides facilitate regular cleaning and maintenance to ensure the continuous efficient operation of the equipment.


Reliable Assurance of TEYU's Industrial Chiller

TEYU's industrial chillers not only serve the fundamental cooling purpose but also incorporate a range of alarm and protection functions. These include compressor delay protection, compressor over-current protection, water flow alarms, and ultrahigh/ultra-low water temperature alarms. These functions further enhance the stability and safety of the equipment. Moreover, TEYU's industrial chillers are certified with CE, REACH, and RoHS certifications, ensuring their applicability and high quality globally.

TEYU industrial chillers provide dependable cooling solutions for glue dispensers, offering robust support for modern industrial production in terms of performance, precision, and stability. Particularly in scenarios requiring continuous, high-precision dispensing, a glue dispenser equipped with a premium industrial chiller is undoubtedly the optimal choice.


TEYU Industrial Chiller Manufacturer Provides Efficient Cooling Solutions for Glue Dispensers


Source: https://www.teyuchiller.com/temperature-control-solutions-for-glue-dispensers