How to keep industrial chiller stable cooling in hot summer?

The scorching summer heat is upon us! How can you keep your industrial chiller "cool" and ensure it maintains stable cooling? Today, TEYU S&A engineer team is here to share some expert tips with you~

1. Optimize Operating Conditions

Proper Placement: To maintain good heat dissipation, ensure the air outlet (fan) is at least 1.5 meters away from any obstacles, and the air inlet (dust filter) is at least 1 meter away from obstacles.

Stable Voltage Supply: Install a voltage stabilizer or use a power source with voltage stabilization, which helps avoid the abnormal chiller operation caused by unstable voltage during summer peak hours. It is recommended that the stabilizer’s power capacity be at least 1.5 times greater than the industrial chiller's electric power requirements.

Maintain Ideal Ambient Temperature: If the operating ambient temperature of the industrial chiller exceeds 40°C, it may trigger a high-temperature alarm and cause the industrial chiller to shut down. To avoid this, keep the ambient temperature between 20°C and 30°C, which is the optimal range.

If the workshop temperature is high and affects the equipment’s normal use, consider physical cooling methods such as using water-cooled fans or water curtains to lower the temperature.

2. Regular Maintenance for Industrial Chillers

Regular Dust Removal: Regularly use an air gun to clean the dust and impurities from the industrial chiller's dust filter and condenser surface. Accumulated dust can impair heat dissipation, potentially triggering high-temperature alarms. (The higher the industrial chiller power, the more frequently dusting is required.) Note: When using an air gun, maintain a safe distance of about 15cm from the condenser fins and blow vertically toward the condenser.

Cooling Water Replacement: Replace the cooling water regularly, ideally every quarter, with distilled or purified water. Also, clean the water tank and pipes to prevent deterioration of water quality, which can affect cooling efficiency and equipment lifespan.

Filter Cartridge and Screen Replacement: Filter cartridges and screens are prone to accumulating dirt in industrial chillers, so they require regular cleaning. If they are excessively dirty, replace them promptly to ensure stable water flow in the industrial chiller.

3. Beware of Condensation

In hot and humid summer conditions, condensation can form on water pipes and cooled components if the water temperature is lower than the ambient temperature. This may cause short circuits and even damage the core components of the industrial chiller, impacting production.

It is advised to properly raise the set water temperature according to the ambient conditions and laser usage requirements to reduce condensation.

If you encounter any chiller troubleshooting inquiries, please do not hesitate to contact our customer service team at service@teyuchiller.com.

Source: https://www.teyuchiller.com/keep-industrial-chillers-stable-cooling-in-hot-summer

TEYU Brand-new Flagship Chiller Product: Ultrahigh Power Fiber Laser Chiller CWFL-160000

Many of our customers have shown great interest in our award-winning chiller product—the Ultrahigh Power Fiber Laser Chiller CWFL-160000. We're excited to share this brand-new flagship chiller product for 2024 with you. Designed to meet the cooling demands of 160kW fiber laser equipment, laser chiller CWFL-160000 seamlessly combines high efficiency and stability.

Key Features of Ultrahigh Power Fiber Laser Chiller CWFL-160000:

1. Dual Cooling Circuits for Laser & Optics

One circuit is for cooling the laser source (low temperature), and the other is for cooling the optics (high temperature), providing comprehensive protection for ultrahigh-power laser devices.

2. Segmented Control System for Energy Saving and Eco-Friendliness

It intelligently monitors the cooling power required by the laser processing equipment, adjusting the compressor operation as needed to save energy and reduce costs.

3. Supports ModBus-485 Communication

With a built-in ModBus-485 communication protocol, it seamlessly integrates with industrial automation systems, enabling remote monitoring and control to make smart production a reality.

4. Global Compatibility

Compatible with various power specifications worldwide and certified by ISO9001, CE, RoHS, and REACH, it ensures reliable operation across different regions. Global adaptability and multiple certifications make it the perfect choice for international ventures.

Due to the high energy density and precision of 100kW+ fiber lasers, they are widely used in aerospace, shipbuilding, automotive manufacturing, energy, heavy machinery, etc. TEYU industry-leading laser chiller CWFL-160000 will further enhance the application of ultrahigh power laser processing, driving the laser industry towards more efficient and precise manufacturing. For inquiries about laser cooling solutions for your ultrahigh power fiber laser equipment, don't hesitate to get in touch with the TEYU Sales Team at sales@teyuchiller.com.

Source: https://www.teyuchiller.com/brand-new-flagship-chiller-product-for-cooling-160kw-fiber-laser-cutter

TEYU S&A Chiller: Fulfilling Social Responsibility, Caring for the Community

TEYU S&A Chiller is steadfast in its commitment to public welfare, embodying compassion and action to build a caring, harmonious, and inclusive society. This commitment is not just a corporate duty but a core value that guides all its endeavors.

In September 2023, TEYU S&A Chiller donated to RONG AI HOME to support integration activities for children with intellectual disabilities and their families. This initiative aims to help create a friendly social environment for individuals with intellectual disabilities, promoting their equal integration into society and enabling them to live with dignity.

TEYU S&A Chiller’s poverty alleviation programs focus on improving living conditions in disadvantaged communities through donations and support initiatives. Beyond this, We actively engage in green production practices to minimize our environmental footprint, demonstrating a commitment to preserving the planet for future generations.

TEYU S&A Chiller will continue to support public welfare endeavors with compassion and action, contributing to constructing a caring, harmonious, and inclusive society.

Source: https://www.teyuchiller.com/teyu-chiller-manufacturer-is-steadfast-in-its-commitment-to-public-welfare

Laser Chiller CWFL-160000 Received the Ringier Technology Innovation Award

On May 15, the Laser Processing and Advanced Manufacturing Technology Forum 2024, along with the Ringier Innovation Technology Awards Ceremony, opened in Suzhou, China. With its latest development of the Ultrahigh Power 

Laser Chiller CWFL-160000 is a high-performance chiller machine designed for cooling 160kW fiber laser equipment. Its exceptional cooling capabilities and stable temperature control make it the ideal choice for the ultrahigh-power laser processing industry.

Viewing this award as a new starting point, TEYU S&A Chiller will continue to uphold the core principles of Innovation, Quality, and Service, and provide leading temperature control solutions for cutting-edge applications in the laser industry.

Source: https://www.teyuchiller.com/industry-leading-laser-chiller-cwfl160000-received-the-ringier-technology-innovation-award

Maintenance of Refrigerant in Laser Chillers

Refrigerant, also known as coolant, is a crucial component in the refrigeration cycle of laser chiller units. When TEYU laser chillers are shipped from the factory, they are precharged with the appropriate amount of refrigerant to ensure the chiller's normal operation and efficiency. However, it's also necessary to properly maintain the refrigerant to ensure efficient cooling performance.

Refrigerant consumption: Over time, refrigerant may gradually deplete due to various reasons such as leaks, environmental factors, or equipment aging. Therefore, it's essential to regularly check the refrigerant levels. If the refrigerant level is found to be low, it should be replenished promptly.

Equipment aging: Internal components of the laser chiller, such as pipes and seals, may deteriorate or wear out over time, leading to refrigerant leaks. Regular maintenance and inspections can help identify and repair these issues promptly, thereby avoiding significant refrigerant losses.

Operational efficiency: Low refrigerant levels or leaks can affect the cooling performance of water chillers, resulting in reduced operational efficiency. Regular inspections and replacement of refrigerant help maintain the chiller's high-efficiency operation.

By conducting regular checks and maintaining the refrigerant, the lifespan of laser chillers can be extended, ensuring their stable operation. If you have any questions about refrigerant replacement or need professional assistance, please seek guidance from qualified personnel.

 Source: https://www.teyuchiller.com/maintenance-of-refrigerant-in-laser-chillers

Key Considerations in Selecting a Laser Chiller

Stability and reliability are crucial when selecting a laser chiller for cooling a fiber laser cutting/welding machine. Here are several key aspects regarding the stability and reliability of TEYU laser chillers, revealing why the TEYU CWFL-series 

1. Refrigeration System Design: The stability and reliability of a laser chiller are closely tied to its refrigeration system design. TEYU Chiller Manufacturer's laser chillers employ advanced refrigeration technology and optimized designs to ensure stable and reliable cooling under various working conditions. Users can assess stability and reliability by understanding the laser chiller's refrigeration system design, adopted technologies, and component quality.

2. Durability and Material Quality: Laser chiller's durability and material quality also significantly impact its stability and reliability. TEYU Chiller Manufacturer's laser chillers use high-quality materials and sophisticated manufacturing processes to ensure that laser chillers have a long service life and good stability. Users can evaluate reliability by examining material quality, manufacturing processes, and durability assessments.

3. Performance Testing and Certification: TEYU Chiller Manufacturer would subject laser chillers to rigorous performance testing and certification to ensure stability and reliability. For example, TEYU's laser chillers conduct prolonged continuous operation tests to validate stability under different working conditions. Users can assess stability and reliability by reviewing product specifications, performance test reports, and certifications.

4. User Reviews and Reputation: User feedback and reputation can also provide valuable insights into assessing the stability and reliability of a laser chiller. Users can check product reviews, user reviews, forum discussions, etc. on online shopping platforms or social media platforms to learn about other users’ experiences and opinions on TEYU chiller brands and chiller models. With its superior quality and service, TEYU laser chiller users have provided exceptionally positive evaluations and feedback on the TEYU chiller brand, which has been a key driver for the continuous growth in sales of TEYU industrial water chillers. In 2023, TEYU Chiller Manufacturer's annual sales volume had exceeded 160,000 chiller units.

5. After-Sales Service and Support: After-sales service and support are also essential factors in evaluating the stability and reliability of a chiller. TEYU Chiller Manufacturer offers more comprehensive after-sales service and support, including technical assistance, repair services, and spare parts supply, to ensure users receive timely help and support during usage. If TEYU's chiller users encounter any difficulties before or during the use of the laser chiller, you can contact our professional after-sales team at service@teyuchiller.com. Our professional team will promptly and efficiently address any issues you may have.

In conclusion, assessing the stability and reliability of a chiller brand or models of laser chillers requires considering refrigeration system design, material quality, performance testing and certification, user reviews and reputation, as well as after-sales service and support. You can select laser chillers from brands or models with good stability and reliability and are well-regarded by users, based on your own needs and preferences. If you trust and wish to select TEYU's laser chiller to cool your fiber laser processing equipment, please feel free to send your cooling requirements to sales@teyuchiller.com. Our cooling experts will tailor an exclusive cooling solution for you.

Source: https://www.teyuchiller.com/stability-and-reliability-are-crucial-when-selecting-a-laser-chiller

Which Industries Must Buy Industrial Chillers?

In modern industrial manufacturing, temperature control has become a critical production factor, especially in certain high-precision and high-demand industries. Industrial chillers, as professional refrigeration equipment, have become indispensable equipment in multiple industries due to their efficient cooling effect and stable performance. So, which industries must purchase industrial chillers?

Firstly, the laser industry is an important application area for industrial chillers.

Laser equipment generates a large amount of heat during operation. If the heat is not dissipated in time, it will seriously affect the stability and output power of the laser. Industrial chillers, through precise refrigeration technology, can quickly remove the heat generated by laser equipment, ensuring that the laser operates in a constant low-temperature environment, thereby improving the precision and efficiency of laser processing. Therefore, processes such as laser cutting, welding, engraving, and marking all rely on the support of industrial laser chillers.

Secondly, the electronics industry is also an important user of industrial chillers.

In the manufacturing process of electronic products, whether it is the manufacturing of integrated circuits, the production of LCD monitors, or the processing of semiconductor materials, precise temperature control is required. Industrial chillers can provide a constant low-temperature environment for these devices, ensuring the stability of electronic components and materials, and improving the reliability and qualification rate of products.

Moreover, the chemical industry also has an urgent need for industrial chillers.

In the chemical production process, many chemical reactions need to be carried out at specific temperatures. If the heat generated during the reaction cannot be dissipated in time, it may lead to uncontrolled reactions or even safety accidents. Industrial chillers can provide stable cooling effects for equipment such as reactors and fermentation tanks, ensuring the smooth progress of chemical reactions and production safety.

In addition to the above-mentioned industries, the mechanical industry, food industry, pharmaceutical industry, etc., also have a wide range of demand for industrial chillers.

In the mechanical industry, industrial chillers are used to cool machine tools, spindles, and other components to improve equipment stability and service life; in the food industry, industrial chillers are used for cooling and preservation in food production lines to ensure the quality and taste of food; in the pharmaceutical industry, industrial chillers provide a constant temperature environment for pharmaceutical equipment, ensuring the quality and safety of drugs.

Why do these industries need to purchase industrial chillers?

Firstly, precise temperature control is crucial for production, whether it's laser equipment, electronic components, or chemical reactions, precise temperature control is required.

Industrial chillers, with advanced refrigeration technology and control systems, can meet the high-temperature control requirements of various industries.

Secondly, industrial chillers improve production efficiency and reduce costs.

They provide a constant low-temperature environment, ensuring stable operation of equipment, and reducing failures and downtime. At the same time, they reduce energy consumption and operating costs, saving money for enterprises.

Finally, industrial chillers ensure production safety.

In industries such as the chemical industry, high temperatures can easily lead to safety accidents. Chillers reduce equipment temperatures, reduce safety hazards, and ensure smooth production.

There are many brands of industrial chillers on the market. How do you choose the right chiller brand?

Recommend a reliable chiller brand - TEYU Chiller, owned by TEYU S&A Chiller. TEYU S&A Chiller is a chiller maker and chiller supplier, which has been deeply involved in the industrial refrigeration industry for 22 years, with rich experience and technical strength. TEYU S&A Chiller offers more than 120 chiller models to meet the temperature control needs of different industries. With reliable quality and a comprehensive warranty & service, TEYU S&A industrial chillers have sold to more than 100 countries and regions worldwide, while annual sales volume has reached 160,000 chiller units. Choosing TEYU industrial chillers means choosing a stable, efficient, and reliable partner. Kindly send an email to sales@teyuchiller.com to get your exclusive cooling solutions now!

Source: https://www.teyuchiller.com/which-industries-need-industrial-chillers-and-how-to-choose-a-chiller-brand