2021年4月7日星期三

Semiconductor material development helps laser micro-machining business grow

Chip plays an important role in the high-end industries, such as smart phone, computer, home appliances, GPS device, etc. And the core device that makes the chip is generally dominated by the foreign manufacturers.


A few applications of semiconductor materials

Stepper is a mask exposure system. By using laser source to etch the surface protective film of the wafer, circuit will be formed with data storing function. Most of the steppers adopt excimer laser which can produce deep UV laser beam. The leading and major excimer laser manufacturer Cymer was acquired by ASML. And the new stepper would be EUV stepper which can realize process of below 10nm. But this technique is now still dominated by the foreign companies. 

But it is expected that China is gradually making breakthrough in chip making and later on realize self-production and mass production. Domestic steppers are also foreseeable and by then, the demand of high precision laser source will be increasing. 

Another wide application of semiconductor materials is PV cell industry which is the fastest growing clean energy market with best potential in the world. Solar cells can be divided into crystalline silicon solar cell, thin-film battery and III-V compound battery. Among these, the crystalline silicon solar cell has the widest application. Opposite to laser source, PV cell is a device that transmits light to electricity. Photoelectric converting rate is the standard to tell how good the PV cell is. The material and process technique in this area is quite crucial. 

In terms of cutting silicon wafer, traditional cutting tool was used, but with low precision and low efficiency and low yield. Therefore, many European countries, South Korea, the United States have already introduced high precision laser technique a long time ago. For our country, our production capacity of PV cell has reached half of the world. And in the past 4 years, as the PV industry has continued to grow, laser processing technique has gradually been used. Nowadays, laser technique is contributing to the PV industry by performing wafer cutting, wafer scribing, grooving of the PERC battery. 

The third application of semiconductor is PCB, including FPCB. PCB, which is the key component and the basis of all electronics, uses a large amount of semiconductor materials. In the past few years, as the precision and integration of PCB becomes higher and higher, tinier and tinier PCB will come out. By then, traditional processing and contact processing device will be hard to adapt, but laser technique will become more and more used. 

Laser marking is the simplest technique on PCB. For the time being, people often use UV laser to perform marking on the surface of the materials. Laser drilling, however, is the most common technique on PCB. Laser drilling can reach micrometer level and can perform very tiny hole that mechanical knife couldn’t do. In addition, copper material cutting and fixed fusion welding on PCB can also adopt laser technique. 

As laser enter micro-machining era, S&A Teyu promoted ultra-precise air cooled water chiller

Looking back the laser development in the past few years, laser has wide applications in metal cutting and welding. But for high precision micro-machining, the situation is the other way around. One of the reason is that metal processing is kind of a rough machining. But high precision laser micro-machining requires high level of customization and faces challenges like difficulty of developing this technique and lots of time spent. Nowadays, high precision laser micro-machining is mainly involved in consumer electronics like smart phone whose OLED screen is often cut by laser micro-machining.

In the coming 10 years, semiconductor material will become a priority industry. Semiconductor material processing could probably become the stimulus of the rapid development of laser micro-machining. Laser micro-machining mainly used short-pulsed or ultra-short pulsed laser, also known as ultra-fast laser. Therefore, with the trend of domestication of semiconductor material, the demand of high precision laser processing will increase. 

However, high precision ultra-fast laser device is quite demanding and it needs to be equipped with equally high precision temperature control device. 

To meet the market expectation of domestic high precision laser device, S&A Teyu promoted CWUP series recirculating laser water chiller whose temperature stability reaches ±0.1℃ and it is specifically designed for cooling ultra-fast lasers like femtosecond laser, nanosecond laser, picosecond laser, etc. Find out more information about CWUP series laser water chiller unit at https://www.teyuchiller.com/uv-laser-chillers_c4 


recirculating laser water chiller


Buy Water Chillers at Factory Price! Get Live Quotes Now! 

https://www.teyuchiller.com/ultra-precise-small-water-chiller-cwup-20-for-20w-ultra-fast-solid-state-laser_p242.html


Guangzhou Teyu Electromechanical Co., Ltd.

SKYPE: teyuchiller

Email: marketing@teyu.com.cn

Website: https://www.teyuchiller.com

Tel: + 86-20-89301885

Fax: + 86-20-84309967



About S&A Brand

S&A(TEYU) was founded in 2002. After 19 years of development, the headquarter covers an area of 18,000 square meters, and has about 300 employees.  


Why choose S&A

Product Advantages:

1. With 11 patent certificates,CE, RoHS and REACH approval; Conforms to air transport requirements; 2 years warranty;

2.±0.1℃ high precision temperature control, stable cooling performance,support 

ModBus-485 communication;

3. Establish logistic warehouses at USA and Europe;

Manufacturing Advantages:

1.Independent R&D on sheet metal, evaporator, condenser and cores parts of chiller;

2. Annual output 8 0,000 units, product exports rate above 60%;

3. Standard bulk production, standard parts rate up to 80% ;

4. With excellent laboratory testing system, simulates actual working environment for 

chiller.



2021年4月6日星期二

What are the error codes of portable air cooled chiller CW-5200 which cools textile fabric laser cutting machine?

To protect the textile fabric laser cutting machine, portable air cooled chiller CW-5200 is designed with multiple alarm functions. When alarm occurs, the connection between the chiller and the machine will be disconnected automatically. At the same time, there will be beeping and error code displayed on the control panel. There are 5 error codes for laser cooling unit CW-5200.

E1 - ultrahigh room temperature;
E2 - ultrahigh water temperature;
E3 - ultralow water temperature;
E4 - room temperature sensor failure;
E5 - water temperature sensor failure

After 19-year development, we establish rigorous product quality system and provide well-established after-sales service. We offer more than 90 standard water chiller models and 120 water chiller models for customization. With cooling capacity ranging from 0.6KW to 30KW, our water chillers are applicable to cool different laser sources,laser processing machines, CNC machines, medical instruments, laboratory equipment and so on.


portable air cooled chiller


Buy Water Chillers at Factory Price! Get Live Quotes Now! 

https://www.teyuchiller.com/recirculating-compressor-water-chillers-cw-5200_p8.html


Guangzhou Teyu Electromechanical Co., Ltd.

SKYPE: teyuchiller

Email: marketing@teyu.com.cn

Website: https://www.teyuchiller.com

Tel: + 86-20-89301885

Fax: + 86-20-84309967



About S&A Brand

S&A(TEYU) was founded in 2002. After 19 years of development, the headquarter covers an area of 18,000 square meters, and has about 300 employees.  


Why choose S&A

Product Advantages:

1. With 11 patent certificates,CE, RoHS and REACH approval; Conforms to air transport requirements; 2 years warranty;

2.±0.1℃ high precision temperature control, stable cooling performance,support 

ModBus-485 communication;

3. Establish logistic warehouses at USA and Europe;

Manufacturing Advantages:

1.Independent R&D on sheet metal, evaporator, condenser and cores parts of chiller;

2. Annual output 8 0,000 units, product exports rate above 60%;

3. Standard bulk production, standard parts rate up to 80% ;

4. With excellent laboratory testing system, simulates actual working environment for 

chiller.



Will increasing popularity of medical laser device provide new opportunity for laser cooling unit?

It’s been more than 60 years since laser technology was invented and it is widely used in industrial manufacturing, communication, medical cosmetology, military weapon and so on. As the COVID-19 pandemic is becoming more and more serious in the world, leading to the shortage of the medical equipment and more attention to the medical industry. Today, we are going to talk about the laser application in medical industry.


Laser eye treatment

The earliest laser application in medical industry is eye treatment. Since 1961, laser technology has been used in retina welding. In the past, most of the people used to do the physical labor, so they don’t have many eye disease. But in the past 20 years, with the advent of large screen televisions, computers, mobile phones and other consumer electronics, many people, especially teenagers have got the nearsightedness. It is estimated that more than 300,000,000 people are near-sighted in our country. 

Among various kinds of myopia correction surgeries, the most commonly used one is cornea laser surgery. Nowadays, laser surgery for myopia is pretty mature and gradually becoming recognized by most of the people. 

Medical laser device manufacturing

The physical features of laser enables it to perform ultra-precise processing. Many medical device requires high precision, high stability and no pollution in the manufacturing process and laser is no doubt the ideal option. 

Take heart stent as an example. Heart stent is placed in the heart and heart is the most important organ in our body, so it requires ultra-high precision. Therefore, laser processing instead of mechanical cutting will be used. However, general laser technique will produce a little burr, inconsistent grooving and other problems. To tackle this problem, many oversea companies began to use femtosecond laser to cut the heart stent. The femtosecond laser won’t leave any burr on the cut edge with smooth surface and no heat damage, creating superior cutting effect for the heart stent. 

A second example is the metal medical equipment. Many large medical equipment requires smooth, delicate or even customized casing, such as ultrasonic equipment, ventilator, patient monitoring device, operating table, imaging device. Most of them are made from alloy, aluminum, plastic and so on. Laser technique can be used to perform precise cutting on the metal materials and also perform welding. The perfect example would be fiber laser cutting /welding and semiconductor laser welding in metal and alloy processing. In terms of medical product out packaging, fiber laser marking and UV laser markinghave been widely used. 

Laser cosmetology has an increasing demand

With the increasing living standard, people become more and more aware of their appearances and they prefer their moles, patch, birthmark, tatoo to be removed. And that’s why the demand of laser cosmetology is becoming quite popular. Nowadays, many hospitals and beauty salons begin to offer the laser cosmetology service. And YAG laser, CO2 laser, semiconductor laser are the most widely used lasers. 

Laser application in medical area offers new opportunity for laser cooling system

Laser medical treatment has become an individual segment in medical area and it has developed very rapidly, which stimulates the demand of fiber laser, YAG laser, CO2 laser, semiconductor laser and so on. 

Laser application in medical area requires high stability, high precision and medium-high power laser products, so it is quite demanding on the stability of the equipped cooling system. Among domestic high precision laser water chiller suppliers, S&A Teyu is no doubt the leading one. 

S&A Teyu offer recirculating laser chiller units suitable for fiber laser, CO2 laser, UV laser, ultra-fast laser and YAG laser ranging from 1W-10000W. With further laser application in medical area, there will be more opportunities for the laser equipment accessories such as laser water chiller.


laser cooling system


Buy Water Chillers at Factory Price! Get Live Quotes Now! 

https://www.teyuchiller.com


Guangzhou Teyu Electromechanical Co., Ltd.

SKYPE: teyuchiller

Email: marketing@teyu.com.cn

Website: https://www.teyuchiller.com

Tel: + 86-20-89301885

Fax: + 86-20-84309967



About S&A Brand

S&A(TEYU) was founded in 2002. After 19 years of development, the headquarter covers an area of 18,000 square meters, and has about 300 employees.  


Why choose S&A

Product Advantages:

1. With 11 patent certificates,CE, RoHS and REACH approval; Conforms to air transport requirements; 2 years warranty;

2.±0.1℃ high precision temperature control, stable cooling performance,support 

ModBus-485 communication;

3. Establish logistic warehouses at USA and Europe;

Manufacturing Advantages:

1.Independent R&D on sheet metal, evaporator, condenser and cores parts of chiller;

2. Annual output 8 0,000 units, product exports rate above 60%;

3. Standard bulk production, standard parts rate up to 80% ;

4. With excellent laboratory testing system, simulates actual working environment for 

chiller.



2021年4月5日星期一

How much water to put in S&A teyu mini chiller system CW5000?

One of the regular maintenance for S&A Teyu mini chiller system CW-5000 is to change out water. But after changing out the water, here comes the question - how much water to put in this chiller then? Although the parameter sheets of cw5000 chiller says the tank capacity is 7L, many users don’t have a clear idea of it. Well, users don’t have to worry too much. The authentic S&A Teyu CW-5000 chiller has a level check on the back and it is divided into 3 color areas - red, green and yellow. When the water reaches the green area of the level check, that means there is enough water added, which is quite user-friendly and convenient.


After 19-year development, we establish rigorous product quality system and provide well-established after-sales service. We offer more than 90 standard water chiller models and 120 water chiller models for customization. With cooling capacity ranging from 0.6KW to 30KW, our water chillers are applicable to cool different laser sources,laser processing machines, CNC machines, medical instruments, laboratory equipment and so on.


mini chiller system



Buy Water Chillers at Factory Price! Get Live Quotes Now! 

https://www.teyuchiller.com/water-chillers-cw-5000-cooling-capacity-800w_p7.html


Guangzhou Teyu Electromechanical Co., Ltd.

SKYPE: teyuchiller

Email: marketing@teyu.com.cn

Website: https://www.teyuchiller.com

Tel: + 86-20-89301885

Fax: + 86-20-84309967



About S&A Brand

S&A(TEYU) was founded in 2002. After 19 years of development, the headquarter covers an area of 18,000 square meters, and has about 300 employees.  


Why choose S&A

Product Advantages:

1. With 11 patent certificates,CE, RoHS and REACH approval; Conforms to air transport requirements; 2 years warranty;

2.±0.1℃ high precision temperature control, stable cooling performance,support 

ModBus-485 communication;

3. Establish logistic warehouses at USA and Europe;

Manufacturing Advantages:

1.Independent R&D on sheet metal, evaporator, condenser and cores parts of chiller;

2. Annual output 8 0,000 units, product exports rate above 60%;

3. Standard bulk production, standard parts rate up to 80% ;

4. With excellent laboratory testing system, simulates actual working environment for 

chiller.



Laser micro-machining requires high precision water chiller

 Rapid development of laser manufacturing


Laser technique as a material processing tool is quite popular in industry sector and has great potential. By 2020, the domestic laser product market scale has already reached nearly 100 billion RMB, accounting for more than 1/3 share of the global market.

From laser marking leather, plastic bottle and button to laser metal cutting & welding, laser technique has been used in industries that are related to people’s daily life, including metal processing, electronics manufacturing, home appliance, automobile, battery, aerospace, shipbuilding, plastic processing, art craft, etc. Even so, laser manufacturing has been facing a bottleneck problem - its segment markets only include metal processing, electronics manufacturing, battery, product packaging, advertising and so on. The current laser industry needs to think about how to explore more segment markets and realize scale application. 

High-end application requires high precision

Since 2014, fiber laser cutting technique has been applied in large scale and gradually replacing traditional metal cutting and some CNC cutting. Fiber laser marking and welding techniques also witnesses a rapid growth. Nowadays, fiber laser processing has taken up more than 60% of the industrial laser application. This trend also promotes the demand of fiber laser, cooling device, processing head, optics and other core components. Generally speaking, laser manufacturing can be divided into laser macro-machining and laser micro-machining. Laser macro-machining refers to high power laser application and belongs to rough machining, including general metal processing, aerospace parts manufacturing, car body processing, advertising sign making and so on. These kinds of application requires not so high precision. Laser micro-machining, on the other hand, requires high precision processing and is often used in laser drilling/ micro-welding silicon wafer, glass, ceramics, PCB, thin film, etc. 

Limited to the high cost of the laser source and its parts, the market of laser micro-machining hasn’t been fully developed. Since 2016, domestic ultra-fast laser processing has begun scale applications in products like smart phones and the laser is used for fingerprint module, camera slide, OLED glass, internal antenna processing. The domestic ultra-fast laser industry is developing fast. By 2019, there have been more than 20 enterprises in the development and production of picosecond laser and femtosecond laser. Although high-end ultra-fast laser is still dominated by European countries, domestic ultra-fast lasers have already become quite stable. In the coming years, laser micro-machining will become the most potential area and high precision processing will become the standard of some of the industries. That means ultra-fast lasers will have more demand in PCB processing, photovoltaic cell PERC grooving, screen cutting and so on. 

S&A Teyu launched ultra-fast laser chiller

Domestic picosecond laser and femtosecond laser are developing towards the trend of high power. In the past, the major differences between domestic ultra-fast laser and the foreign one are stability and reliability. Therefore, a precise cooling device is very crucial to the stability of the ultra-fast laser. Domestic laser cooling technique has been developing rapidly, from the original ±1°C, to ±0.5°C and later ±0.2°C, the stability is getting higher and higher and meets the need of most of the laser manufacturing. However, as the laser power is getting higher and higher, the temperature stability is hard to maintain. Therefore, developing ultra-high precision laser cooling system has become a challenge in the laser industry.

But luckily, there is one domestic company that had this breakthrough. In 2020, S&A Teyu launched CWUP-20 laser cooling unit which is specifically designed for cooling ultra-fast lasers like picosecond laser, femtosecond laser and nanosecond laser. This closed loop laser chiller features ±0.1℃ temperature stability and compact design and is applicable in many different applications. 

Since ultra-fast laser is commonly used in high precision processing, the higher the stability the better in terms of the cooling system. In fact, the laser cooling technique featuring ±0.1℃ stability is quite scarce in our country and used to be dominated by countries like Japan, European countries, United States and so on. But now, the successful development of CWUP-20 broke this dominance and can better serve the domestic ultra-fast laser market. Find out more about this ultra-fast laser chiller at https://www.teyuchiller.com/ultra-precise-small-water-chiller-cwup-20-for-20w-ultra-fast-solid-state-laser_p242.html


ultra-fast laser chiller



Buy Water Chillers at Factory Price! Get Live Quotes Now! 

https://www.teyuchiller.com/ultra-precise-small-water-chiller-cwup-20-for-20w-ultra-fast-solid-state-laser_p242.html


Guangzhou Teyu Electromechanical Co., Ltd.

SKYPE: teyuchiller

Email: marketing@teyu.com.cn

Website: https://www.teyuchiller.com

Tel: + 86-20-89301885

Fax: + 86-20-84309967



About S&A Brand

S&A(TEYU) was founded in 2002. After 19 years of development, the headquarter covers an area of 18,000 square meters, and has about 300 employees.  


Why choose S&A

Product Advantages:

1. With 11 patent certificates,CE, RoHS and REACH approval; Conforms to air transport requirements; 2 years warranty;

2.±0.1℃ high precision temperature control, stable cooling performance,support 

ModBus-485 communication;

3. Establish logistic warehouses at USA and Europe;

Manufacturing Advantages:

1.Independent R&D on sheet metal, evaporator, condenser and cores parts of chiller;

2. Annual output 8 0,000 units, product exports rate above 60%;

3. Standard bulk production, standard parts rate up to 80% ;

4. With excellent laboratory testing system, simulates actual working environment for 

chiller.



2021年4月1日星期四

How can users set a fixed water temperature for small chiller units?

Last week, a Malaysian client received a S&A small chiller unit CW-5000 and he wanted to know if it is possible to set a fixed water temperature. Well, that is possible. This mini water chiller comes with an intelligent temperature controller which offers two temperature modes - intelligent & constant temperature modes. Under constant temperature mode, users can set the fixed water temperature. But please note that this temperature controller comes programmed with intelligent mode, so users can set switch the mode to constant temperature mode and then set the water temperature accordingly. Detailed instruction video: https://www.teyuchiller.com/how-to-change-to-constant-temperature-mode-for-chiller-t-503_n81


After 19-year development, we establish rigorous product quality system and provide well-established after-sales service. We offer more than 90 standard water chiller models and 120 water chiller models for customization. With cooling capacity ranging from 0.6KW to 30KW, our water chillers are applicable to cool different laser sources,laser processing machines, CNC machines, medical instruments, laboratory equipment and so on.


small chiller units


Buy Water Chillers at Factory Price! Get Live Quotes Now! 

https://www.teyuchiller.com/cw-5000series_c8


Guangzhou Teyu Electromechanical Co., Ltd.

SKYPE: teyuchiller

Email: marketing@teyu.com.cn

Website: https://www.teyuchiller.com

Tel: + 86-20-89301885

Fax: + 86-20-84309967



About S&A Brand

S&A(TEYU) was founded in 2002. After 19 years of development, the headquarter covers an area of 18,000 square meters, and has about 300 employees.  


Why choose S&A

Product Advantages:

1. With 11 patent certificates,CE, RoHS and REACH approval; Conforms to air transport requirements; 2 years warranty;

2.±0.1℃ high precision temperature control, stable cooling performance,support 

ModBus-485 communication;

3. Establish logistic warehouses at USA and Europe;

Manufacturing Advantages:

1.Independent R&D on sheet metal, evaporator, condenser and cores parts of chiller;

2. Annual output 8 0,000 units, product exports rate above 60%;

3. Standard bulk production, standard parts rate up to 80% ;

4. With excellent laboratory testing system, simulates actual working environment for 

chiller.



 

The market of handheld laser welding machine is expected to grow in the coming years

Laser welding application becomes very heated with fast growing rate

Back to 7 to 8 years ago, quite a few industrial experts believed that laser welding was a crucial growing point. With the development of high-end manufacturing, laser welding and precision welding are gradually used in different industries, including smart phones, computers, tablets, portable earphones, hardware, construction used metals and so on. And in the recent 3 years in particular, laser welding becomes quite heated because of increasing need of power battery used in electric vehicles. 

The wide application of laser cutting is the result of mature laser technology and increasing power and laser cutting is gradually replacing traditional processing methods like punch press, water jet and so on. It is a common and preliminary processing. Laser welding, however, is the result of new application of the laser technology. This often comes with upgrading and more complicated, customized technique with higher added value. With this trend, the market value of laser welding will overwhelm the one of laser cutting in the coming future. 

Handheld laser welding machine becomes a poplar welding device in the laser welding market

A new application and the diversity of the application will provide unpredictable potential for laser welding. How big is the laser welding market? For the time being, domestic laser welding market is thriving in all aspects. And there is one aspect that needs to mention -- the compact handheld laser welding machine becomes a popular welding device in the laser welding market. 

Handheld laser processing originally used for laser marking,then laser cleaning and now laser welding. Handheld laser welding machine is a portable high precision & flexible welding device and is easy to weld parts of different shapes and sizes. Since it features low cost, ease of use, compact size, low maintenance, handheld laser welding machine can meet the different needs of different companies. Nowadays, it is widely used in bathroom industry, hardware industry, construction industry, electronic industry and so on. 

Handheld laser welding machine is characterized by fast welding speed, which is 2-10 times faster than traditional laser welding machine. Therefore, the human labor can be reduced to a great extent. In addition, the finished weld is quite smooth and stable with no need of further polishing, which greatly reduces the cost and time. For metal plate, angle iron and stainless steel which has below 3mm width, handheld laser welding machine has particularly excellent welding performance. 

Traditional laser welding machine comes with mechanical arms, fixtures and automatic control. This whole set often costs more than 1 million RMB, which makes quite many laser users hesitate. But now handheld laser welding machine only costs about one hundred thousand RMB, which is quite affordable for most of the users. 

With handheld laser welding machine becomes more and more heated, many domestic manufacturers begin to invest in this technology, making the market become quite competitive. 

S&A Teyu developed RMFL series rack mount chillers to meet the need of handheld laser welding machine

Currently domestic handheld laser welding machine is generally between 200W and 2000W and often comes with a fiber laser. As we know, fiber laser will generate heat during operation, so it needs to be equipped with laser chiller unit to take away the heat. The stability of laser chiller unit affects the normal operation of the handheld laser welding machine. 

For the time being, S&A Teyu has the highest sales volume of industrial recirculating water chiller in domestic laser market. To meet the increasing demand of handheld laser welding machine, S&A Teyu developed the RMFL series rack mount water chillers RMFL-1000 and RMFL-2000 which is able to cool 1000W-2000W handheld laser welding machines. For more information of these two chillers, just click https://www.teyuchiller.com/fiber-laser-chillers_c2


rack mount water chiller


Buy Water Chillers at Factory Price! Get Live Quotes Now! 

https://www.teyuchiller.com/fiber-laser-chillers_c2


Guangzhou Teyu Electromechanical Co., Ltd.

SKYPE: teyuchiller

Email: marketing@teyu.com.cn

Website: https://www.teyuchiller.com

Tel: + 86-20-89301885

Fax: + 86-20-84309967



About S&A Brand

S&A(TEYU) was founded in 2002. After 19 years of development, the headquarter covers an area of 18,000 square meters, and has about 300 employees.  


Why choose S&A

Product Advantages:

1. With 11 patent certificates,CE, RoHS and REACH approval; Conforms to air transport requirements; 2 years warranty;

2.±0.1℃ high precision temperature control, stable cooling performance,support 

ModBus-485 communication;

3. Establish logistic warehouses at USA and Europe;

Manufacturing Advantages:

1.Independent R&D on sheet metal, evaporator, condenser and cores parts of chiller;

2. Annual output 8 0,000 units, product exports rate above 60%;

3. Standard bulk production, standard parts rate up to 80% ;

4. With excellent laboratory testing system, simulates actual working environment for 

chiller.